QUALITY ASSURANCE PROTOCOL

Zero-Defect Metallurgical Traceability

Verifiable Cpk process capability indexes, optical sorting gates, and complete mill test certificates ensuring strict compliance for global industrial OEMs.

PROCESS CONTROL

Four-Stage Quality Verification

01
02
03
04

Chemical Spectrometer Verification

Cold Header Dimension Check

Heat Treat Hardness Check

Optical Sorting Inspection

In-line laser micrometers monitor cold-forging head diameters, shank tolerances, and thread pitch parameters against strict DIN and ISO engineering prints.

Automated Rockwell C and Vickers hardness testing verifies core tensile strength and case-hardening depth across every quenched production batch.

Dual-camera high-speed optical sorting systems inspect 100% of finished fasteners, eliminating out-of-tolerance parts to maintain sub-50 PPM defect limits.

Incoming raw material wire rods undergo laser spark emission spectrometry to confirm exact carbon, alloy, and stainless steel chemical composition.

COMPLIANCE METRICS

Verifiable Industrial Performance

<50 PPM

Defect Limit Threshold

1,000 hrs

Salt Spray Corrosion Resistance

HRC 38-45

High-Tensile Hardness Range

100%

Lot Traceability Documentation

Verify Production Capabilities Directly

Request complete batch test records, material composition reports, or schedule an on-site technical audit with our Tainan metallurgical engineering team.